Industry Background: Scrap Processing Pressure in Turkey

Turkey is one of the largest scrap-consuming countries in Europe, with steel production heavily dependent on recycled metal. This creates strong demand for reliable and efficient hydraulic scrap shears, especially for processing heavy and mixed structural steel.

However, many recycling facilities still face practical challenges:

• Oversized scrap difficult to handle
• Time-consuming manual repositioning
• Low efficiency with outdated shear machines
• Inconsistent output size for furnace charging

These challenges directly affect productivity, labor cost, and downstream steelmaking efficiency.

Customer Situation: A Scrap Yard in Izmir

A recycling company based in Izmir, Turkey contacted us while upgrading their scrap processing system.

Their main materials included:

• Heavy structural steel from demolition projects
• Thick steel plates
• Mixed irregular scrap

Their existing machine struggled with large and uneven materials. Operators needed to manually adjust scrap before each cut, which slowed down production and increased safety risks.

They were looking for:

• A machine capable of handling large scrap directly
• Stable performance for continuous operation
• Reduced manual handling
• Consistent output size for furnace use

Recommended Solution: Hydraulic Scrap Shear with Compression Box

Based on their requirements, we recommended a Q43W-5000 hydraulic scrap shear with compression box, designed for heavy-duty applications.

Key Technical Parameters:

• Cutting Force: 5000 kN
• Feeding Opening: 3300 × 2400 mm
• Discharge Opening: 1400 × 400 mm
• Blade Length: 1400 mm
• Cutting Speed: 2–3 cycles/min
• Motor Power: 110 kW

This configuration allowed the customer to process large and mixed scrap without pre-cutting, significantly simplifying their workflow.

Why the Compression Box Design Matters

One of the key improvements came from the compression box structure.

Compared with traditional shear machines, this design:

• Stabilizes irregular scrap before cutting
• Improves cutting efficiency and accuracy
• Reduces blade wear
• Enhances operator safety

The large feeding opening (3300 × 2400 mm) also made it possible to load bulky materials directly, reducing handling time.

Results After Installation

After commissioning, the customer observed clear improvements:

1. Higher Throughput

With a cutting speed of 2–3 cycles per minute, the machine significantly increased daily processing capacity.

2. Reduced Labor Intensity

Operators no longer needed to manually reposition materials. Continuous feeding became possible.

3. Consistent Output Size

The discharge size (1400 × 400 mm) ensured uniform scrap pieces, improving furnace efficiency.

4. Stable Operation

The hydraulic system maintained reliable performance even with thick and mixed scrap, reducing downtime.

Practical Insight for Scrap Processors

In many cases, scrap processors focus mainly on cutting force when selecting a machine. However, real performance depends on multiple factors:

• Feeding opening size determines handling efficiency
• Compression box design improves cutting stability
• Continuous operation capability ensures steady output

A well-balanced configuration often delivers better results than simply increasing tonnage.

Conclusion

For scrap processors in Turkey and similar markets, upgrading to a hydraulic scrap shear with compression box can significantly improve efficiency, safety, and output consistency.

The Q43W-5000 provides a reliable solution for handling heavy and mixed scrap, helping recycling companies streamline operations and better meet the demands of modern steel production.